Making the company's most popular model requires cutting and joining...

Cristobal Herrera, Sun-Sentinel

Making the company's most popular model requires cutting and joining large pieces of plywood to form the box, and then scoring, bending and spot welding aluminum sheeting to form a lining. Other metal parts such as the charcoal tray and grid and the drip tray are produced in the company's factory in Medley, Florida. The rest - the racks, handles and hooks that line the box inside - are outsourced. Says Guerra, "It's very important for me to know when I'm going to get my supplies in, because one day makes a huge difference."